Topsun Technology PT Series Integrated Power Inductors: A High-Frequency, High-Power-Density Solution
Date: 2025-05-02 Editor: Topsun Category: Technical Articles Views: 49

Product image


Overview

The Topsun integrated inductor (PT) series is an integrated power inductor manufactured using a metal magnetic powder pre-compressed block as the core body, combined with winding and hot-pressing processes. This series covers dimensions ranging from 1.4×1.2 mm to 3.2×2.5 mm, offering a comprehensive range of sizes and diverse inductance values. The hot-pressing process effectively addresses the limitations of conventional integrated inductors that rely on toroidal or rectangular magnetic cores, where winding space is restricted, making it difficult to simultaneously maintain high current capacity while further reducing side height and balancing high-frequency losses with EMI suppression.

Background

The development background of monolithic inductors stems from the need to further push beyond the limits of high frequency, high power density, and structural reliability—building on the foundation of conventional monolithic inductors. This is not merely a simple replacement; rather, it represents a three-in-one upgrade solution—integrating structure, materials, and manufacturing processes—that is specifically tailored for advanced, high-end application scenarios such as core power supplies for CPUs/GPUs and power modules for AI accelerator cards.

Topsun’s PT series products feature structural innovations—from “encapsulated” to “embedded” designs—ultimately resulting in a three-dimensional structure in which the windings are tightly wrapped on three sides (top, bottom, and outer side) by magnetic materials. This design offers advantages such as a more closed magnetic circuit, optimized heat dissipation paths, enhanced resistance to mechanical stress, and customizable side heights.

Product features

—compact design

High current, low DC resistance, high efficiency

Very low acoustic noise and very low magnetic leakage noise

—high reliability

Product Applications

Applied in fields such as computers, security, mobile phones, tablets, and smart wearables.

Product Model

Select the PT322512 series as an example.

PT 322512 X 1R0 M R 1 S F 0

①Product Type PT:Hot-Pressed Integrated Molded Power Inductor
②Dimensions: L*W*T 322512 :3.2*2.5*1.2mm
③Product Identification X:Standard product
④Inductance 1R0: 1.0 μH
⑤Tolerance M: ±20%
⑥Materials R:Composite powder
⑦Sequential code 01 :Sequential code
⑧Product level S :Consumer level
⑨Wire Rod T :Flat Wire
⑩Identification Code 00:Customer Identification Code


Product Dimensions

                   
           
Unit: mm

SERIES

A

B

C

D

PT1412065

1.4 ±0.2

1.2 ±0.2

0.65Max

0.5Typ

PT160808

1.6 ±0.2

0.8 ±0.2

0.8Max

0.6Typ

PT201208

2.0 ±0.2

1.2 ±0.2

0.8Max

0.6Typ

PT201210

2.0 ±0.2

1.2 ±0.2

1.0Max

0.6Typ

PT201608

2.0 ±0.2

1.6 ±0.2

0.8Max

0.6Typ

PT201610

2.0 ±0.2

1.6 ±0.2

1.0Max

0.6Typ

PT252010

2.5 ±0.2

2.0 ±0.2

1.0Max

0.8Typ

PT252012

2.5 ±0.2

2.0 ±0.2

1.2Max

0.8Typ



Product Electrical Characteristics
Take the PT201210, PT252012 , and  PT322512 series as examples:
PT201210 Series

Part Number L
(μH)
DCR (mΩ) Isat(A) Irms(A)
TYP MAX
PT201210XR24MR02-SF00 0.24 17 23 7.2 7
PT201210XR33MR04-SF00 0.33 24 32 6.5 5.5
PT201210XR47MR01-SF00 0.47 29 36 5.5 4.7
PT201210XR68MR01-SF00 0.68 37 43 4.3 5
PT201210X1R0MR01-SF00 1 55 63 3.9 4
PT201210X2R2MR01-SF00 2.2 135 150 2 2.7
PT201210X3R3MR01-SF00 3.3 210 260 2.2 1.8
PT201210X4R7MR01-SF00 4.7 275 300 1.6 1.8

PT252012 Series

Part Number L
(μH)
DCR (mΩ) Isat(A) Irms(A)
TYP MAX
PT252012XR24MR01-SF00 0.24 10.4 12.5 9.5 7
PT252012XR33MR01-SF00 0.33 13.5 17 8.6 6.6
PT252012XR47MR06-SF00 0.47 14 18 7.3 6.5
PT252012XR68MR01-SF00 0.68 20 24 6.3 5.3
PT252012X1R0MR01-SF00 1 34 39.5 5.5 4.4
PT252012X1R5MR02-SF00 1.5 48 56 4 3.5
PT252012X2R2MR07-SF00 2.2 64 79 3.8 3.2
PT252012X3R3MR01-SF00 3.3 103 129 2.8 2.1
PT252012X4R7MR01-SF00 4.7 145 180 2.1 1.5
PT252012X6R8MR01-SF00 6.8 245 2 1.6
PT252012X100MR01-SF00 10 330 400 1.6 1.2

 

PT322512 Series

Part Number L
(μH)
DCR (mΩ) Isat(A) Irms(A)
TYP MAX
PT322512XR22MR02-SF00 0.22 12 14 11.5 7.3
PT322512XR47MR01-SF00 0.47 16 18.5 9 6.7
PT322512XR68MR04-SF00 0.68 20 24 8 5.8
PT322512X1R0MR02-SF00 1 26 30 6.6 5.3
PT322512X1R5MR01-SF00 1.5 39 45 5.5 4.5
PT322512X2R2MR01-SF00 2.2 62 73 4.5 4
PT322512X3R3MR01-SF00 3.3 80 95 3.5 3
PT322512X4R7MR01-SF00 4.7 105 120 3 2.5
PT322512X6R8MR02-SF00 6.8 180 210 2.3 1.6